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Innovation in Non-Destructive-Testing
The devices of the QPP series allow for a cost effective and fail-safe magnetic particle test for surface defects (such as cracks, blowholes, or pores) of magnetizable material, reducing the required amount of expandable material at the same time.
Procedure:
The test method uses two current impulse channels, which alternately produce high-current pulses on separate outputs. Thus, two orientations of surface defects can be tested simultaneously.
Application:
The area of application covers inspection for surface defects on ferromagnetic steel parts, e.g. welded joints, cast and forged items, grinded surfaces, cold- and hot-formed parts, hardened parts, and more.
Benefits:
- Clear indication using DC current pulses, alternatively using AC pulses
- Reduction of false positives
- Simultaneous inspection for longitudinal and crosswise defects by using two independent current sources for magnetization (using current flow though the probe or coils, or a combination of both)
- Fast and efficient inspection of large structures and surfaces
- Simultaneous inspection of multiple parts
- Magnetization by current flow through the part or by use of coils, or by a combination of both methods
- Mobile inspection is possible even under cramped conditions
- Negligible generation of heat in the part under test
- No problems with residual magnetism after test
- Permanent surveillance of contact quality to avoid contact burn
- Combined measuring of test current and magnetic field for both output channels.
- Low energy consumption
- NEW: Demagnetiziation
Technical data acc. to EN ISO 9934-3:
| QPP1200 | QPP2400 | QPP3000 | QPP6000 | |
Pulse short circuit current Ik | A | AC/ DC 1000 | AC/DC 13000 | AC/DC 18000 | AC/DC 25000 |
Nominal voltage Umax (SELV) | A | + | + | + | + |
Pulse frequency at Imax (depending on nominal current) | Hz | > 1,3 | > 1,3 | > 3,3 | > 3,3 |
Max. Pulse nominal current Imax (loadcontrolled) |
| 2000 – Ik | 3000 – Ik | 4000 – Ik | 5000 – Ik |
Pulse nominal current adjustable 0-Imax | Steps | 60 | 60 | 60 | 60 |
Operational data |
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Mains supply | VAC | 95 – 265 | 95 – 265 | 3 x 400 | 3 x 400 |
Frequency | Hz | 0 – 60 | 0 – 60 | 50 – 60 | 50 – 60 |
Power consumption | kVA | 1,5 | 3 | 4 | 8 |
Duty cycle ED at intermittend continuous duty | % | 100 | 100 | 100 | 100 |
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Testing voltage for contact testing | V | < 12 | < 12 | < 12 | < 12 |
Start/Stop |
| key button | key button | key button | key button |
Self test | + | + | + | + | |
Socket | + | + | + | + | |
Measurements | |||||
Length x width x height without handle | mm | 380x300x400 | 420x300x400 | 500x600x600 | 500x600x600 |
Weight without cable | kg | ca. 23 | ca. 23 | ca. 80 | ca. 80 |
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Options | |||||
Field strength measurement with indication of peak value and variation in time |
| 0-280 A/cm | 0-280 A/cm | 0-280 A/cm | 0-280 A/cm |
Remanence measurement | + | + | + | + | |
Radio remote control |
| + | + | + | + |
PC interface + software for documentation of testing |
| + | + | + | + |